I started writing this post a while ago, but I was waiting to publish it until I took some pictures. Well, that didn’t happen. I’ll explain why later.

Our Mack Pack sail cover got messed up in Hurricane Irma. It was in bad shape before, but Irma left it unrepairable. We got a new sail cover in 2006, but then we saw the advantages of the Mack Pack and lazy jack system, and purchased one in 2009. We had a lot things to fix after Irma, so we used our previous sail cover.

Two years later, and we are ready to get another Mack Pack sail cover. We see that Sailrite sells a Sail Pack kit and decide we can make one ourselves. After we purchase the kit, we look at the instructions and instructional video, and discover that we have to modify our lazy jacks. They instruct us to cut them shorter, remove them from the boom and attach them to PVC pipes in the sail pack—we don’t want to modify our lazy jacks.

We call Mack Sails and get a price for a new Mack Pack. It’s a little more than what we spent for the kit, so we decide we can copy the old Mack Pack and make our own with what we have Sailrite. We’ll have leftover material that we can use for other things.

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One difference between the Sailrite design and the Mack Pack is that the Mack Pack uses grommets. We have a Pres-N-Snap grommet tool, but on closer inspection we discover that we need bigger grommets. We buy stainless steel grommets, a grommet die and a hole cutter. We have, or reuse other needed hardware.

The finished Mack Pack turns out great. It’s not perfect, but except for us, nobody will notice. Even though our original Mack Pack was custom made for us, we made some adjustments, and the new one fits even better.

There are no pictures yet because of Covid-19. Maybe not directly, but Covid-19 was a factor. I was also to blame, because I thought I had more time to take pictures of the sail cover. We started this project before Covid-19. We were staying on Questeria when it started and they asked everyone to stay home to flatten the curve. We thought it was too crowded in the marina to practice social distancing, so we decided to take off in our RV. Before we left, we tied up the sail cover in case of a hurricane. We have been back a couple of times, but we haven’t untied our sail cover yet. I didn’t want to take pictures with the sail cover tied up.

Stay tuned for pictures.